BNZ Materials manufactures, and is a
worldwide supplier of a range of specialty
industrial insulations and refractories for
petrochemical, electrical, aluminum, steel,
ovens, glass, furnace, ceramics, fire
protection and other industries.
BNZ produces thirteen types of
Insulating Fire Brick (IFB) for use in
applications from 2,000°F (1,093°C) to
3,200°F (1,760°C). Each type is formulated
to meet specific thermal and physical
requirements and after firing is machined to
precise tolerances.
Made from high purity refractory clays and
other ceramic raw materials, these IFB
contain a carefully graded organic filler
which is burned out during manufacture to
give a uniform controlled pore structure.
BNZ
Insulating
Firebricks
Advantages
High Insulating Value
The light weight and high insulating value of BNZ IFB make possible thinner furnace walls, improved efficiency and lower operating costs.
Strong
The high compressive strength of IFB allows for self-supporting structures at elevated temperatures. IFB are compatible with dense fire brick and add strength to the whole construction.
Low Heat Storage
Lower heat storage versus dense brick means reduced fuel costs in cyclically operated heating equipment.
High Purity
BNZ IFB are low in impurities such as iron which can adversely affect refractory performance in many applications. They are used in many furnaces operating with a controlled atmosphere.
Accurate Dimensions
Because BNZ Insulating Fire Brick are machined to precise dimensions, courses can be laid quickly and easily. The result is a stronger, tighter refractory lining resulting in less heat loss through the joints.
Typical
Applications
Recommended
for
use
as
primary
hot
face
refractory
linings
or
as
back-up
insulation
behind
other
refractories
in
furnaces,
flues,
kilns
and
similar
high
temperature
industrial
equipment.
Size
is
no
obstacle.
Most
BNZ
IFB
are
available
in
Zelie
Jumbo™
series,
which
require
no
mortar
joints
to
produce
sizes
up
to
24"x9"x3".
No
longer
are
there
design
limitations
caused
by
traditional
standard
brick
shapes
and
sizes.
The
nominal
cost
of
Zelie
Jumbo™
sizes
is
more
than
offset
by
the
elimination
of
many
mortar
joints
and
significant
labor
savings.
Individual product data sheets and an extensive list of potential applications are available at your request or you can download an Adobe PDF data sheet by clicking the button next to the product name. If you need the free Adobe pdf reader, you can download the latest version by clicking the button here.
Temperature
use
limits
should
be
considered
along
with
other
properties
of
the
IFB
in
determining
the
proper
grade
to
use
for
your
application.
The
hot
load
deformation
along
with
the
mean
temperature
(i.e.
the
temperature
at
the
midpoint
of
the
brick)
should
be
considered
as
well,
to
assure
a
successful
application.
Guidelines for the mean temperature of each type brick are:
Consult
your
BNZ
representative
for
recommendations
on
the
best
combination
of
products
for
your
temperature,
processing
and
atmospheric
conditions.
Available
Forms
In
addition
to
the
great
number
of
standard
sizes
available,
Insulating
Fire
Brick
are
also
available
in
special
cemented
or
machined
shapes.
A
large
machine
shop
at
the
factory
is
capable
of
supplying
accurate
machined
shapes
of
nearly
any
description.
The
unique
large
slab
means
that
a
finished
shape
will
have
fewer
joints
than
shapes
made
from
any
other
IFB
manufacturer.
IFB
shapes
with
drilled
holes,
grooves,
flycuts,
tapers,
radii
cuts,
skew
planes,
tongue
and
groove,
notches
and
chord
cuts
are
easily
fabricated
in
any
quality
IFB.
Warranty
BNZ
Materials
warrants
that its
products
are
manufactured
in
accordance
with its
applicable
material
specifications
and are
free
from
defects
in
workmanship
and
materials
using
BNZ's
specifications
as
standard.
Every
claim
under
this
warranty
shall be
deemed
waived
unless
in
writing
and
received
by
BNZ
within
thirty
(30 days
of the
date the
defect
was
discovered
and
within
one (1)
year of
the date
of the
shipment
of the
product.
BNZ
MAKES NO
OTHER
REPRESENTATIONS
OR
WARRANTY
OF ANY
KIND,
EXPRESS
OR
IMPLIED,
IN FACT
OR IN
LAW,
INCLUDING
WITHOUT
LIMITATION,
THE
WARRANTY
OF
MERCHANTABILITY
OR THE
WARRANTY
OF
FITNESS
FOR A
PARTICULAR
PURPOSE,
OTHER
THAN THE
LIMITED
WARRANTY
SET
FORTH
ABOVE.
Limitation
of
Liability
It is
expressly
understood
and
agreed
that the
limit of
BNZ's
liability
shall be
the
resupply
of a
like
quantity
of
non-defective
product
and that
BNZ
shall
have no
such
liability
except
where
the
damage
or claim
results
solely
from
breach
of
BNZ's
warranty.
IT IS
ALSO
AGREED
THAT BNZ
SHALL
NOT BE
LIABLE
FOR ANY
INCIDENTAL,
CONSEQUENTIAL,
OR OTHER
DAMAGES
FOR ANY
ALLEGED
NEGLIGENCE,
BREACH
OF
WARRANTY,
STRICT
LIABILITY,
OR ANY
OTHER
THEORY,
OTHER
THAN THE
LIMITED
LIABILITY
SET
FORTH
ABOVE.